3D Programs, the U.S.-based 3D printing pioneer headquartered in Rock Hill, South Carolina, has unveiled a trio of application-specific options at RAPID + TCT 2025 geared toward reworking manufacturing effectivity. The announcement consists of the brand new Determine 4 135 platform for high-mix, low-volume manufacturing, a process-optimizing module for EXT Titan Pellet printers, and QuickCast Diamond, a construct type for precision funding casting patterns utilizing the PSLA 270 SLA system.
Versatile precision manufacturing with Determine 4 135
The Determine 4 135 system is engineered to handle the rising demand for HMLV workflows in industries reminiscent of motorsports, furnishings, electronics, and healthcare. Conventional injection molding is cost-effective solely at scale and requires devoted tooling for every half variant. In contrast, the Determine 4 135 permits speedy half manufacturing with out tooling, supporting lots of of half variations at excessive throughput and considerably decrease price.
The platform is paired with Determine 4 Robust 75C FR Black, a flame-retardant materials rated UL94 V0 at skinny wall sections (0.4 mm) with long-term thermal resistance of as much as 150°C (electrical) and 130°C (mechanical). In accordance with 3D Programs, this mixture permits customers to fabricate exact, production-grade components reminiscent of electrical connectors, medical enclosures, and customized furnishings {hardware} with repeatable high quality and minimal post-processing.
By leveraging projector-based stereolithography and a excessive course of functionality index (CpK > 1.33), the Determine 4 135 is positioned to complement and even change injection mildew tooling in demanding purposes the place accuracy, pace, and traceability are required.
Bettering pellet extrusion effectivity with real-time management
For giant-format and industrial-scale polymer purposes, 3D Programs has launched a brand new patent-pending module for its EXT Titan Pellet 1070 and 1270 printers. The add-on consists of two most important options; Half Solidity Optimization, which actively adjusts the extrusion move price to scale back voids and inconsistencies, bettering inside half density and reducing machining time by as much as 50%; and Print Mattress Mapping, which Scans and maps the construct floor in underneath 60 seconds, making a numeric peak map to information leveling. This may scale back leveling time by 60% in comparison with prior strategies.
The module is designed for additive manufacturing environments the place EXT Titan printers are used to create jigs, fixtures, tooling, and manufacturing components. It is going to ship commonplace on new EXT Titan Pellet techniques with the elective milling spindle toolhead, and can be field-installable on current machines beginning Q3 2025.
Accelerating funding casting with QuickCast Diamond
QuickCast, first launched by 3D Programs within the Nineteen Nineties, helped set up 3D printing as a useful software in funding casting workflows. Now, the corporate has enhanced this functionality with QuickCast Diamond, a brand new construct type for its PSLA 270 printer that mixes SLA precision with the excessive throughput and materials flexibility of its Determine 4 techniques.
Used to provide grasp patterns for steel casting in sectors like aerospace and power, QuickCast Diamond permits the speedy design of sacrificial buildings with wonderful floor end and no geometric limitations. When processed by way of 3D Programs’ 3D Dash software program, the PSLA 270 can shortly ship mid-sized casting timber at a fraction of the time and price of conventional tooling.
This function goals to additional scale back time-to-part and cost-per-part for producers producing turbine blades, automotive impellers, and comparable geometrically complicated components.
Dr. Jeffrey Graves, president & CEO, 3D Programs, emphasised the strategic nature of the releases, stating:
“Our historic R&D surge in 2024 yielded dozens of polymer and steel merchandise, all pushed by a rising demand to handle an rising variety of purposes utilizing additive manufacturing. These new product introductions underscore our unwavering dedication to delivering application-specific options that deal with our clients’ quickly evolving wants.”
Adoption of high-mix, low-volume manufacturing
The additive manufacturing business is more and more pivoting towards HMLV manufacturing as firms search extra agile methods to reply to market variability, half customization, and provide chain challenges. Latest interviews with business leaders, together with HLH Fast, spotlight how producers are adopting AM to bridge the hole between prototyping and scaled manufacturing with out sacrificing pace or high quality. Government surveys revealed by 3D Printing Trade additionally verify that flexibility, pace to market, and application-specific options are high priorities heading into 2025. Towards this backdrop, 3D Programs’ newest options replicate an ongoing shift towards AM platforms that may ship precision, repeatability, and price effectivity throughout diversified product portfolios.
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Featured picture reveals 3D Programs EXT 1070 Titan Pellet 3D printer. Picture by way of 3D Programs.
