Musculoskeletal accidents don’t at all times present up on the manufacturing report—however they hit exhausting the place it hurts: your workforce, your margins, and your momentum.
Guide palletizing is among the most bodily demanding duties on the manufacturing facility ground. It’s additionally one of the crucial neglected with regards to value. Certain, it appears easy—choose, place, repeat—however the true worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true value of guide palletizing is way increased than you suppose—and what to do about it.
What’s actually driving the fee?
When a employee will get injured whereas palletizing, the plain bills observe: medical remedy, staff’ comp, perhaps even authorized charges. These are your direct prices—they usually’re steep. In keeping with the Nationwide Security Council, the common decrease again harm prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re usually 2–5x increased.
Suppose turnover, coaching a temp, manufacturing delays, additional time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure harm can imply your organization must generate over $2 million in additional gross sales simply to get well the fee.
And if that doesn’t sting sufficient—your premiums go up subsequent 12 months.
The worth of inaction
Right here’s the kicker: in nations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to guide dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody instantly can’t end their shift. The outcome? A sluggish drain on efficiency, morale, and profitability.
Automation isn’t a value—It’s a defend
Right here’s the place it will get fascinating: palletizing is among the best duties to automate—and one of the crucial strategic locations to start out.
With a cobot palletizer, you:
- Take away staff from injury-prone duties
- Cut back insurance coverage premiums
- Get rid of downtime from strain-related accidents
- Shield your staff and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about danger prevention—and in right now’s market, that’s priceless.
From ache level to revenue middle
For those who’ve been holding off on automation as a result of it felt too complicated or expensive, begin by taking a look at the true value of staying guide. The numbers don’t lie. And with fashionable cobot options that set up in only a few days, the boundaries are decrease than ever.
Wish to get a clearer image? Strive the OSHA Security Pays Harm Estimator. See for your self how one harm may value greater than a totally put in robotic palletizer.
Backside line
Guide palletizing is hurting greater than your staff—it’s consuming away at your small business.
Simply how a lot is guide palletizing costing your small business? We will help you discover out!
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